Rotary Machine

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Compact Rotary Capacity


High outputs in small footprints

Fully Integrated denesting, dosing and sealing

Long proven and reliable quality record

Products

Rotary Fill Seal machines for cup filling and closing. These machines are designed to satisfy medium to high output productions by compact and fully comprehensive automated lines. They are ideal for packaging liquid and pasty products such as yogurt, sauces, jams, soups, etc.  Product is filled into portion containers and sealed with pre-cut lids or film coming from a reel. ILPRA Fill Seal machines are available in seal-only models or in models with modified atmosphere (MAP) capability to extend product shelf life.

ILPRA has been producing Rotary Fill & Seal machines since the 1970’s and is a leading innovator in this segment — delivering today the most reliable and state-of-the-art lineup of Rotary Fill & Seal machines.

Fill Seal 2500

FS 2500

The Fill Seal 2500 model is a single-head filler/sealer with an eight-station rotary table. It guarantees a reliable and precise dosing and sealing cycle of up to 2,500 pieces per hour. This model is ideal for medium to large productions. Built in stainless steel it is suitable for any type of production environment.

The high versatility of this model allows packaging a wide range of liquid and doughy products such as yogurt, cheese, milk, margarine, butter, jam, honey, sauces, soups, etc., and also products containing some solid particles. The machine can run many types of container materials such as PP, PET, aluminum, cardboard, glass, and ceramic and can seal either precut lids or lidding films coming from a reel.  Product change-over is quick and easy with minimum down-time.

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Standard features

Features:

  • Single head station
  • Stainless steel structure
  • Touch screen
  • Hygienic design
  • Mechanical operation
  • Quick mould change system
  • Maximum customization
  • Servo-Driven dosing unit

Reliability: The main movements are mechanically controlled, thus ensuring fast and precise packaging, high reliability over time and very few maintenance operations. The machine is extremely easy to use thanks to its simple and intuitive operator interface.

Hygiene: The industrial design and IP65 protection level of this machine make the cleaning operations simple and fast. Sanitization systems for specific stations and also filling units with CIP capability are also available.

Technology: A color touch screen allows the easy setting and management of all working parameters. All principal working stations are mechanically driven for greater machine reliability. ILPRA’s Tronic dosing system provides electronic control over servo-driven movements for precise and customisable filling action.  First class components, exclusive use of premium stainless steel and anodized aluminum materials all combine in the state of the art design, fabrication and performance of this machine.

wide range of options allow for machine adaptation to specific needs: additional dosing devices, snap-on lidding devices, agitators and heating systems for hoppers, coding, sterilisation units and more.

Customized options

Options:

  • Automatic snap-on lidder
  • Film roll lidding web
  • Various dosing options
  • Material sanitisation system
  • Additional dosing stations and devices
  • CIP capability
  • Coding/printing systems
  • Photocell for printed web (film version)
  • Modified Atmosphere (VG-MAP)
  • Glass and ceramic container processing
Technical data

Data: 

  • Machine weight: Approx. 550 kg
  • Electrical: 4.5 kw
  • Air consumption (bar-It/cycles): Approx. 5 to 6 cycles
  • Maximum size of tray: 125mm (1 per cycle)
  • Maximum height of tray: 130mm

Packaging options

Fill Seal 2500 allows the packaging and sealing of products in preformed trays by means of sealing and vacuum/modified atmosphere packaging (MAP) operations.

Fill Seall 5000

FS 5000

The Fill Seal 5000 model is a double-head filler/sealer with an eight-station rotary table.  It guarantees a reliable and precise sealing cycle of up to 5,000 pieces per hour. This model is ideal for medium to large productions.   Built in stainless steel it is suitable for any type of production environment.

The high versatility of this model allows packaging a wide range of liquid and doughy products such as yogurt, cheese, milk, margarine, butter, jam, honey, sauces, soups, etc., and also products containing some solid particles. The machine can run many kinds of container materials such as PP, PET, aluminum, cardboard, glass and ceramic and can seal either precut lids or lidding films coming from a reel.  Product change-over is quick and easy with minimum of down-time.

 video

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Standard features

Features:

  • Double head station
  • Stainless steel structure
  • Touch screen
  • Hygienic design
  • Mechanical operation
  • Quick mould change system
  • Maximum customization
  • Servo-driven dosing unit

Reliability: The main movements are mechanically controlled, thus ensuring fast and precise packaging, high reliability over time and very few maintenance operations. The machine is extremely easy to use thanks to its simple and intuitive operator interface.

Hygiene: The industrial design and IP65 protection level of this machine make the cleaning operations simple and fast. Sanitization systems for specific stations and also filling units with CIP capability are also available.

Technology: A color touch screen allows the easy setting and management of all working parameters. All principal working stations are mechanically driven for greater machine reliability. ILPRA’s Tronic dosing system provides electronic control over servo-driven movements for precise and customisable filling action.  First class components, exclusive use of premium stainless steel and anodized aluminum materials all combine in the state of the art design, fabrication and performance of this machine.

wide range of options allow for machine adaptation to specific needs: additional dosing devices, snap-on lidding devices, agitators and heating systems for hoppers, coding, sterilisation units and more.

Customized options

Options:

  • Automatic snap-on lidder
  • Film roll lidding web
  • Various dosing options
  • Material sanitisation system
  • Additional dosing stations and devices
  • CIP capability
  • Coding/printing systems
  • Tray denester with high capacity charger
  • Photocell for printed web (film version)
  • Modified Atmosphere (VG-MAP)
  • Glass and ceramic container processing
Technical data

Data: 

  • Machine weight: Approx. 700 kg
  • Electrical: 6 kw
  • Air consumption (bar-It/cyle): Approx. 6 to 7 cycles
  • Maximum size of tray: 95mm (2 per cycle)
  • Maximum height of tray : 130mm

Packaging options

Fill Seal 5000 allows the packaging and sealing of products in preformed trays by means of sealing and vacuum/modified atmosphere packaging (MAP) operations.

Fill Seal 7000

FS 7000

The FS 7000 Tronic model is a filling and closing machine equipped with automatic turntable, suitable for high productions up to 7,000 pots per hour. The machine can run 3 cups per cycle.

This innovative and compact high performance model can be opened on all sides to allow easy cleaning and servicing.  The machine can be fully customised with the many options available.  This model is entirely built in stainless steel and suitable for any type of production environment.

The high versatility of this model allows packaging a wide range of liquid and doughy products such as yogurt, cheese, milk, margarine, butter, jam, honey, sauces, soups, etc., and also products containing some solid particles. The machine can run several kinds of containers (such as PP, PET, APET, aluminum, cardboard, glass) and can seal either precut lids or lidding films coming from a reel.

 video

Image

Standard features

Features:

  • Triple head station
  • Stainless steel structure
  • Touch screen
  • Hygienic design
  • Mechanical operation
  • Quick mould change system
  • Maximum customization
  • Brushless dosing unit

Versatility: The FS 7000 Tronic is primarily constructed of stainless steel, which makes it suitable to work in various environments. A simple and quick changeover helps to considerably reduce production downtime. On request it is possible to program the machine to dose 3 products having different density/viscosity, at the same time.

Technology: A color touch screen allows the easy setting and management of all working parameters. All principal working stations are mechanically driven for greater machine reliability. ILPRA’s Tronic dosing system provides electronic control over servo-driven movements for precise and customisable filling action.  First class components, exclusive use of premium stainless steel and anodized aluminum materials all combine in the state of the art design, fabrication and performance of this machine.

wide range of options allow for machine adaptation to specific needs: additional dosing devices, snap-on lidding devices, agitators and heating systems for hoppers, coding, sterilisation units and more.

Customization: A wide range of options are available to meet the customer’s needs such as cleaning in place filling system, laminar flow cap, snap-on-lid device, UV lamps, sterilization system by peroxide – and others.

Customized options

Options:

  • Automatic lid placing
  • Film version
  • Various dosing options
  • Material sanitisation system
  • Additional dosing device
  • Equipped for CIP
  • Coding/printing systems
  • Tray high capacity storage
  • Center printing system (film version)
  • Vacuum/modified atmosphere version
  • Version for glass and ceramic container available
Technical data

Data: 

  • Machine weight: Approx. 850 kg
  • Electrical: 8 kw
  • Air consumption (bar-It/cyle): Approx. 6 to 12 cycles
  • Maximum size of tray: 95mm (3 per cycle)
  • Maximum height of tray : 130mm

Packaging options

Fill Seal 7000 allows the packaging and sealing of products in preformed trays by means of sealing and vacuum/modified atmosphere packaging (MAP) operations.

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Standard and Custom-made containers that fit the right machine. Our designers can tailor the right container for your products.